Expert Sheet Metal Fabrication Services
With over 30 years of experience in the HVAC field, Air Design Heating and Cooling can build almost anything for your needs!
Built to Fit, Built to Last
At
Air Design Heating and Cooling, we’re more than just HVAC installers—we’re expert sheet metal fabricators. With an
onsite 2,600 sq. ft. sheet metal fabrication shop, we have the capacity and skill to produce high-performance ductwork and custom fittings for any application. Whether you’re building a new home, upgrading a commercial system, or replacing worn-out ductwork, our in-house team delivers
custom sheet metal solutions that are efficient, durable, and built to spec.
Residential and Commercial Sheet Metal Fabrication Services
Residential New Construction
In new home construction,
ductwork must be custom-designed to fit the layout, room sizes, and HVAC load requirements of the home. We fabricate all ducts and fittings to match your system’s specifications, ensuring optimal airflow, energy efficiency, and comfort. Our team works closely with homebuilders to make sure every component is
perfectly fitted, properly sealed, and easy to install—reducing field errors and improving performance from day one.
Commercial Construction and Retrofit
For commercial HVAC systems, precision is even more critical. Large-scale systems must serve multiple zones, equipment, and airflow demands. We fabricate high-volume ductwork, custom transitions, and complex fittings to support rooftop units, split systems, or custom mechanical layouts. Whether you're outfitting an office, restaurant, retail space, or industrial facility, we provide durable, code-compliant duct systems that stand up to demanding use and deliver consistent comfort across your building.
Square & Rectangular Ducts
Reliable, Custom-Fit Airflow
Square and rectangular ducts are staples of both residential and commercial HVAC systems. These ducts are ideal for long runs and are often used in both supply and return air systems.
Benefits of Square & Rectangular Ducts:
- Efficient use of space—ideal for fitting between joists and wall cavities
- Ease of installation and connection to other duct shapes and HVAC equipment
- Low material waste—especially in straight, uniform layouts
- Consistent airflow when properly sized and sealed
You’ll most often see rectangular ducts used in main trunk lines and long straight runs. They offer flexibility in installation and are ideal when ceiling or wall space is limited or when coordinating with framing and other utilities.
Square-to-Round Transitions & Custom Elbows
Smooth, Adaptable Air Movement
When airflow paths need to change direction or shape, transitions and elbows are critical components. Our shop fabricates square-to-round transition ducts and custom elbows to accommodate every layout and airflow requirement.
Square-to-Round Transitions
Used to connect rectangular ductwork to round duct systems or HVAC components such as fans, furnaces, or rooftop units.
- Improves airflow efficiency by reducing turbulence
- Reduces static pressure improving system performance
- Custom-built to your specs for a tight, leak-free fit
Custom Elbows
Elbows are used to change the direction of airflow—commonly at
45°, 90°, or custom angles. Our elbows are fabricated with the correct radius and gauge to maintain airflow velocity and minimize resistance.
- Smooth directional changes in ductwork
- Reduces air turbulence and noise
- Essential for tight or irregular layouts where standard angles won’t fit
- Built to meet project-specific space and airflow needs
Custom transitions and elbows are essential for maintaining system efficiency, especially when you’re working in tight spaces or around structural obstacles.
Get Custom Sheet Metal Fabrication—Fast, Accurate, and Reliable
At
Air Design Heating and Cooling, we take pride in delivering custom sheet metal solutions that meet your project's exact demands. Our
in-house fabrication shop means better quality control, faster production, and a perfect fit every time.
Call today to speak with our sheet metal experts!
Expert Sheet Metal Fabrication Services
With over
30 years of experience in the HVAC field,
Air Design Heating and Cooling
can build almost anything for your needs!
Built to Fit, Built to Last
At
Air Design Heating and Cooling, we’re more than just HVAC installers—we’re expert sheet metal fabricators. With an
onsite 2,600 sq. ft. sheet metal fabrication shop, we have the capacity and skill to produce high-performance ductwork and custom fittings for any application. Whether you’re building a new home, upgrading a commercial system, or replacing worn-out ductwork, our in-house team delivers
custom sheet metal solutions that are efficient, durable, and built to spec.
Residential and Commercial Sheet Metal Fabrication Services
Residential New Construction
In new home construction,
ductwork must be custom-designed to fit the layout, room sizes, and HVAC load requirements of the home. We fabricate all ducts and fittings to match your system’s specifications, ensuring optimal airflow, energy efficiency, and comfort. Our team works closely with homebuilders to make sure every component is
perfectly fitted, properly sealed, and easy to install—reducing field errors and improving performance from day one.
Commercial Construction & Retrofit
For commercial HVAC systems, precision is even more critical. Large-scale systems must serve multiple zones, equipment, and airflow demands. We fabricate high-volume ductwork, custom transitions, and complex fittings to support rooftop units, split systems, or custom mechanical layouts. Whether you're outfitting an office, restaurant, retail space, or industrial facility, we provide durable, code-compliant duct systems that stand up to demanding use and deliver consistent comfort across your building.
Residential New Construction
In new home construction,
ductwork must be custom-designed to fit the layout, room sizes, and HVAC load requirements of the home. We fabricate all ducts and fittings to match your system’s specifications, ensuring optimal airflow, energy efficiency, and comfort. Our team works closely with homebuilders to make sure every component is
perfectly fitted, properly sealed, and easy to install—reducing field errors and improving performance from day one.
Commercial Construction and Retrofit
For commercial HVAC systems, precision is even more critical. Large-scale systems must serve multiple zones, equipment, and airflow demands. We fabricate high-volume ductwork, custom transitions, and complex fittings to support rooftop units, split systems, or custom mechanical layouts. Whether you're outfitting an office, restaurant, retail space, or industrial facility, we provide durable, code-compliant duct systems that stand up to demanding use and deliver consistent comfort across your building.
Square & Rectangular Ducts
Reliable, Custom-Fit Airflow
Square and rectangular ducts are staples of both residential and commercial HVAC systems. These ducts are ideal for long runs and are often used in both supply and return air systems.
Benefits of Square & Rectangular Ducts:
- Efficient use of space—ideal for fitting between joists and wall cavities
- Ease of installation and connection to other duct shapes and HVAC equipment
- Low material waste—especially in straight, uniform layouts
- Consistent airflow when properly sized and sealed
You’ll most often see rectangular ducts used in main trunk lines and long straight runs. They offer flexibility in installation and are ideal when ceiling or wall space is limited or when coordinating with framing and other utilities.
Square & Rectangular Ducts
Reliable, Custom-Fit Airflow
Square and rectangular ducts are staples of both residential and commercial HVAC systems. These ducts are ideal for long runs and are often used in both supply and return air systems.
Benefits of Square & Rectangular Ducts:
- Efficient use of space—ideal for fitting between joists and wall cavities
- Ease of installation and connection to other duct shapes and HVAC equipment
- Low material waste—especially in straight, uniform layouts
- Consistent airflow when properly sized and sealed
You’ll most often see rectangular ducts used in main trunk lines and long straight runs. They offer flexibility in installation and are ideal when ceiling or wall space is limited or when coordinating with framing and other utilities.
Square-to-Round Transitions & Custom Elbows
Smooth, Adaptable Air Movement
When airflow paths need to change direction or shape, transitions and elbows are critical components. Our shop fabricates square-to-round transition ducts and custom elbows to accommodate every layout and airflow requirement.
Square-to-Round Transitions
Used to connect rectangular ductwork to round duct systems or HVAC components such as fans, furnaces, or rooftop units.
- Improves airflow efficiency by reducing turbulence
- Reduces static pressure improving system performance
- Custom-built to your specs for a tight, leak-free fit
Custom Elbows
Elbows are used to change the direction of airflow—commonly at
45°, 90°, or custom angles. Our elbows are fabricated with the correct radius and gauge to maintain airflow velocity and minimize resistance.
- Smooth directional changes in ductwork
- Reduces air turbulence and noise
- Essential for tight or irregular layouts where standard angles won’t fit
- Built to meet project-specific space and airflow needs
Custom transitions and elbows are essential for maintaining system efficiency, especially when you’re working in tight spaces or around structural obstacles.
Get Custom Sheet Metal Fabrication—Fast, Accurate, and Reliable
At
Air Design Heating and Cooling, we take pride in delivering custom sheet metal solutions that meet your project's exact demands. Our
in-house fabrication shop means better quality control, faster production, and a perfect fit every time.
Call today to speak with our sheet metal experts!